In contrast, IKN supplied a small cooler to a customer in Spain. It has 22 m² of aerated surface and 5 cooling fans, processing a nominal capacity of t/d. IKN developed the patented Linear Pendulum Suspension System to reduce the disadvantages of conventional coolers with roller supported movable frames. The initial development of the IKN Pendulum Cooler® started more than 30 years ago. Today, the latest design features state-of-the-art Coanda Wing®.
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Please send the Kiln and cooler operation data along with Kiln feed chemistry as well as clinker then it will be easy to answer your question.
The cooler is in operation since October Furthermore, the latest improvements and new developments shall be introduced to the plant personnel in order to keep the relevant plant equipment top performing and always up to date. These contracts have been extended to the Saudi Market customers in the aim of maintaining excellent performance of the equipment by regular inspections through technical experts.
HeidelbergCement plant Hanover, Germany.
Boost your cooler performance and save money on spare parts. Snowman formation is the basic reason for your problem, after maintanance clean all grate plates for blockage, etc make sure that the snowman formation potentials coo,er reduced to minimum by looking into feed-fuel compatibility, burner position inside kln tipsufficient air flow in first fan s.
Only 5 cooleg later, the material was shipped. IKN Pendulum Cooler has already set a benchmarking in the industry for highest recuperation efficiency, lowest power consumption and highest reliability.
In addition we noticed a demand in the market looking for options. Join the community and register for a free guest account to post a reply.
The feed chemistry shall also be checked, high SM can also lead to high dust circulation and coooler your operators to operate kiln with optimum torque. Now, by installing hot air coolsr system, they have set up a new milestone by improving the WHRS performance by 25 per cent more generation with the the efficient IKN Pendulum cooler.
Our plant have problem with IKN cooler grate. Cooling chambers of IKN Pendulum coolers are free from any bearings, seals, hydraulic hoses, cylinders and lubrication. The kiln hood with tertiary air take off and cooler housing are designed for lowest dust recirculation and low dust emission to the filter. No, it is their experience in the cement industry that an efficient cooler can support only fuel efficiency.
The selected cooler fans are custom designed for handing the increased input temperatures.
Indian Cement Review Magazine | IKN Pendulum Cooler: Improving fuel efficiency
For further details, cioler refer to products. Our cooler grate just runnuing for only 9 months, but we have some problems with it. In order to minimize the time for the kiln stoppage, the new cooler was installed underneath the running kiln. Al Bana Cement Factory, U. Service Contracts, covering the top services IKN is offeringincluding planning, process design, engineering and supply of plant components, especially coolers, for the cement industry.
The started successfully in March Fror more information, coolre visit our partners’ website: Partial hot air recirculation concept and how it is possible only in IKN?
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Fuel savings have been cokler accordingly. The heat recuperation and clinker cooling will be improved. Morever before restarting plant make sure that your grate plates are covered under cold clinker also make sure that the air blaster operation do not removes this cold clinker cover during operation. Summary JKLC have improved their plant productivity with increased recuperation efficiency, reduced power consumption and cooleg reliability by installing IKN pendulum cooler at their Sirohi unit and set a bench mark in the industry.
The results are in the table.
As usual, CDS fan pressure is much lower and aeration stronger. This CemProTec cooler replaced a Satellite cooler and is designed ik tpd. The erection is supposed to start in summer With this unique features at IKN Pendulum Cooler, finally, a system with partial recirculation was successfully installed ckoler Line 1.
This CemProTec cooler is designed for tpd and was shipped in Ready for the future. Design capacity is tpd. Upgrade of walking-floor coolers with Smart Blade grate system and Smart Seal.
Snowman formation have not occured anymore. For further deails, please rder to products.
The equipment will be supplied in November in order to start the installation of the new cooler already in December The cooler consists of a pendulum suspended grate with Smart Blades grate system, hydraulic drive and roller crusher.
IKN is committed to provide superior products and services – including turn key projects – in a global context. The cooler consists of a pendulum suspended grate with CDS, Smart Blades grate system, hydraulic drive and roller crusher. The clinker moves smoothly from the static grate CDS without previous snowman formation.
This conversion confirms the value of the Smart Blade grate system and the design advantages of cooler housing and kiln hood compared to CemProTec cooler on line 1. All process data are better than guaranteed.